Making Scrappy Potholders

A while back, my friend Linda @flourishingpalms said she'd appreciate a tutorial for how I make potholders - specifically the layering sequence of fabric, batting, and Insulbrite. Knowing I could quite easily provide that, I put it on my 'to do' list for 2026. Finally, when I was in the mood for some scrappy free-sewing last week, I knew the time had come.

Not all potholders need to be scrappy, of course. Feel free to use orphan blocks, or make any pattern you wish for the front. For the purpose of this tutorial, I sewed scraps together with the goal of two 8" square-ish potholders. I stopped piecing when my slabs were 9"-10" square.

Of course, then I needed backings. I opted to use larger sized scraps this time, though sometimes I choose a stashed print so the pair has matching backs.

I like my potholders quilted, so here's where the layering comes in. I place the backing right-side down, then top it with a layer of Insulbrite.

Next comes a layer of cotton batting.

And finally, the pieced slab is placed on top, right-side up. I like to baste the layers with a shot of spray baste, but feel free to baste in whatever way you like. It won't take much, since the quilt sandwich is so small. 

Now quilt as desired. Here too, it won't take much. I often like straight lines or a grid, often following the lines of the piecing OR marked with a hera marker. Below are examples of the type of quilting I usually do, from a batch of scrappy potholders I made back in 2022.

And below is how I quilted this pair.

Though I've made potholders in a variety of shapes, these days I almost always trim them with the unique shape I saw Hannah Haberkern @verdigrissewing use several years ago. For my template, I drew an 8" square on copy paper, then rounded two opposite corners. The nice thing about making your slabs a little larger than needed is that you can choose the orientation later in the process - straight on or angled.

For this pair, I chose angled.

Once trimmed into a square, I use a marking pen to trace the rounded corners, and then cut along those lines with scissors. I just get a neater corner that way than with a rotary cutter.

Then it's time to bind! Though maybe not quite necessary, I like to use bias binding on these. About 42" of binding is plenty for each one. Though I often use 2" binding for hand-binding quilts, I like 2.25" wide for potholders, as I tend to sew it completely by machine. Machine sew onto the back, then fold over to the front. When machine-binding, I find frequent use of wonder clips to be a big help in keeping things in place.

So once they're bound, they're done! 

I hope you find this tutorial helpful! Let me know if there are any questions. And I sure hope you enjoy making some of your own. I find them a terrific way to use some scraps!